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Reach Trucks Explained: Getting More Pallets Into the Same Warehouse

Reach Trucks Explained: Getting More Pallets Into the Same Warehouse

When land and rent are expensive, the cheapest square feet are the ones you already have — going up and narrowing aisles.

What a reach truck does

A reach truck carries the load within its wheelbase and extends (reaches) the mast forward to place a pallet in the rack. This lets it operate in aisles around 2.7–3.0 m wide, versus 3.5–4 m for a counter-balance forklift.

Density gains

Narrower aisles typically add 20–30% more pallet positions in the same floor area. Combine with double-deep racking and the gains grow further.

Operator visibility

EP reach stackers use a dual-view mast so the operator can see the forks at height — important for safe placement above 6 m.

Things to check before switching

  • Floor flatness — high lifts need a level, crack-free floor
  • Racking beam heights matched to the mast free-lift
  • Battery choice: lithium-ion for multi-shift picking
  • Operator training for standing-operator controls

A racking redesign plus a reach truck is often the fastest way to defer building a new warehouse. Ask us for a free site survey and CAD layout.

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